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Less waste
Higher freshness
Stable service

Set accurate plans and guide your production lines through the day.

BRAINR enables food manufacturers to plan accurately, react quickly and align operations with demand. Planners create precise plans, adjust them throughout the day and keep every line running with confidence. This reduces waste, improves freshness and delivers stable service levels.

Less waste
Higher freshness
Stable service

The complete functional stack for professional planning teams

Calculation of finished product needs (MPS)

BRAINR calculates what must be produced based on stock, sales orders, forecasts, slaughter plans and expected cuts. Planners get a clear view of true demand rather than relying on guesswork or outdated spreadsheets.

Calculation and scheduling of required productions (MRP)

Finished product needs are converted into precise production orders across abate, cut, transform and pack. The system uses technical lists, routings, yields and production versions to build feasible, actionable plans.

Real-time planning adjustments

Orders change, deliveries are late and machines fail. BRAINR allows planners to replan the entire factory in minutes, keeping production aligned with real conditions throughout the day.
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Monitoring the real state of each plan

Planners see exactly what is being executed, what is delayed and which orders are at risk. This makes planning a living process that stays connected to the shop floor at all times.
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Additional Features

Specific features

Robust and flexible calculation methodology

Needs are calculated using multiple inputs such as sales orders, forecasts, slaughter plans, stock, historical patterns and purchase arrivals.

Sales and purchase orders via ERP integration

External inputs such as sales and purchase orders flow automatically into BRAINR where they update planning needs.

Planning based on technical lists, routings, production versions and cuts

Master data is structured for food manufacturing, allowing precise planning for any type of product or process.

Finite line capacity

Line capacity, speed, shift calendars and availability are all considered to produce realistic plans that can actually be executed.

Planning versus execution indicators

BRAINR compares what was planned against what is happening on the floor. Planners understand deviations early and adjust with confidence.

Simple continuous adjustments

Breaks, delays, urgent orders and yield changes can be absorbed with immediate recalculation and drag and drop rescheduling.

Why planning with BRAINR is different

Let’s connect!
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01
Planning that adapts easily to daily variability

Food production changes constantly. BRAINR allows the plan to evolve without losing structure or control.

02
From needs to production orders in a few clicks

The system suggests, creates and distributes all required production orders to each line without manual consolidation.

03
Adjustments made directly in the Gantt

Planners can reallocate capacity, change priorities and move orders visually.

This makes decision making simpler and faster.

04
Real versus planned in continuous view

The planning manager sees the impact of every decision immediately.

No more planning in isolation. No more blind spots.

FAQs: Advanced Planning and Scheduling

Quick Answers for Curious Minds

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What is an APS and why is BRAINR the right Advanced Production Planning system for food factories?

An APS is a system that calculates what a factory needs to produce and creates schedules that align demand, stock and capacity. Food factories need APS because they face short shelf life, variable yields, daily volatility and strict service level requirements. BRAINR is built specifically for food manufacturing and uses sales orders, forecasts, stock levels, slaughter plans, cutting lists and yield assumptions to generate accurate production plans that can be adjusted in minutes when the day changes.

How does BRAINR improve planning accuracy compared to spreadsheets or generic APS tools?

BRAINR combines sales orders, forecasts, stock, slaughter plans, cutting lists and technical data to calculate exactly what must be produced. This eliminates the guesswork common in spreadsheet-based planning and reduces overproduction.

How does BRAINR help food factories react to day-to-day variability?

Food factories face delays, breakdowns, raw material shortages and urgent orders. BRAINR allows planners to recalculate needs and rebuild the plan in minutes so production stays aligned with reality.

How does BRAINR connect planning to execution on the factory floor?

Planning data flows directly into the MES and mobile apps used by operators. When planners adjust the schedule, production lines receive updated orders instantly and execution stays synchronized.

Does BRAINR support MPS and MRP for complex food processes?

Yes. BRAINR includes full MPS and MRP logic designed for food manufacturing, including yields, routings, cutting profiles, finite capacity and multi-step production.

How does BRAINR help reduce waste and protect product freshness?

By planning to real demand and adjusting to daily changes, BRAINR prevents unnecessary batches and late production. The result is fresher product, less giveaway, better raw material usage and lower waste.

Can BRAINR integrate with ERP systems for sales, purchasing and stock?

Yes. BRAINR integrates with ERP systems to sync sales orders, purchase orders, stock levels and master data so planners always work with accurate information.

How does BRAINR help planning managers see if the plan is being followed?

BRAINR shows plan versus execution in real time. Planners can see what is running, what is delayed and which orders are at risk, and can adjust the schedule immediately.

Can BRAINR support multi-site planning for food manufacturing groups?

Yes. BRAINR supports multi-plant planning, shared capacity models, cross-site demand allocation and standardized master data across factories.

What measurable results do food factories achieve with BRAINR APS?

Factories typically see lower waste, fewer stockouts, higher freshness, better capacity usage, more accurate plans and far fewer last-minute crises. Planning becomes faster, more stable and more predictable.

Still got questions?
Isometric diagram showing poultry farm to factory process including farm with animals, packaging, processing, inspection, and cold storage linked by the BRAINR system.Isometric illustration of an automated food production line with machines mixing, cooking, and packaging ready meals on conveyor belts.
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Over €1B in Annual Food Production

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