Real-Time Production Monitoring
BRAINR gives production leaders second-by-second visibility of every line, section and shift. Output, consumptions, waste, stoppages and yield are captured automatically from machines and mobile devices so managers can react immediately and keep performance on track.
Main Features
Continuous monitoring by line, section and shift
Automatic deviation alerts
Real-time console for production managers
Automatic data collection via equipment and mobile apps
Food-industry specific features
Real-time yield, co-products and by-products
Continuous visibility of all outputs produced per order, including main cuts, trimmings, fat, bones, skins and by-products, with instant comparison to planned values.
Consumption monitoring with backflush and forward flush
Track consumptions in real time, whether recorded at picking or automatically calculated based on final production.
Real-time waste and loss tracking
Operators record waste at the moment it happens. Data appears instantly by product, section, hour and shift, supporting immediate corrective action.
Variable-weight indicators and production pace
Minute-by-minute comparison of expected weight versus actual weight, helping managers detect yield deviations early.
Full traceability during execution
Every consumption, movement, lot and finished product is tracked automatically, allowing teams to diagnose root causes of yield or waste issues.
Integration with equipment and ERP
Machine data, labeler outputs, scale weights and ERP information feed into the dashboards continuously without human intervention.
How it works in practice
Production monitored and validated automatically
As an order runs, BRAINR receives live data on production, consumptions, outputs, stoppages and waste. The system validates and flags inconsistencies for immediate action.
Immediate action through line dashboards
Supervisors see real-time pace, yield, stoppages, waste and all outputs, including co-products and by-products, enabling faster corrections.
Shift closure with complete and reliable data
At the end of the shift, all information is consolidated: yields, waste, reasons, consumptions, outputs and timings. Data is ready for ERP integration and production reports.
FAQs for Real-Time Production Monitoring
Quick Answers for Curious Minds
BRAINR provides real-time monitoring of every line, section and shift. It captures outputs, consumptions, waste, yield and stoppages automatically with full traceability.
BRAINR collects yield, waste and co-product data from equipment and mobile apps and updates dashboards instantly so managers can react before problems escalate.
BRAINR sends automatic alerts for lower yield, pace drops, excess production or unexpected stoppages.
BRAINR tracks all outputs in real time, including co-products and by-products, and compares them to planned values from MPS or MRP.
BRAINR supports backflush and forward flush. Consumptions can be recorded in real time or calculated automatically from outputs.
Operators use mobile apps to record waste, loss types and reasons immediately at the point of occurrence.
BRAINR tracks expected and actual weights minute by minute and highlights yield deviations early.
BRAINR links every consumption, output and lot movement to full traceability, enabling root-cause analysis.
Yes. BRAINR integrates with scales, sensors, PLCs, labelers and other equipment to capture production data without manual entry.
BRAINR consolidates yields, output volumes, consumptions, waste, stoppages and timings into a complete shift report ready for ERP integration.
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