Overall Equipment Efficiency (OEE)
BRAINR measures the real efficiency of every line, machine and work center in real time. Availability, performance and quality are combined into a single, accurate view of how your factory is truly running.
Main Features
Real-time OEE calculation
Dashboards by line, shift and section
Stoppage classification and analysis
Integration with production equipment
Food-industry specific features
Performance analysis in variable-weight processes
Monitor efficiency in cutting, filleting, deboning or preparation operations where yield and weights fluctuate significantly.
Co-product and by-product traceability inside OEE
OEE automatically incorporates all outputs, including co-products and by-products, essential for meat, fish and vegetable operations where one order produces multiple items.
Real-time impact of waste on OEE
Waste recorded by operators updates the quality component of OEE instantly, making losses visible at the moment they occur.
Dynamic performance vs installed capacity
Performance is calculated based on real line capacity, considering product type, shift patterns and equipment differences.
Automatic classification of line events
Events such as stoppages, microstoppages, setups, format changes, cleaning and CIP are captured and classified automatically.
Full integration with production orders and ERP
OEE links directly to each production order and sends efficiency, losses and performance data to the ERP for costing and operational analysis.
How it works in practice
Shift starts with precise, live data
When the line begins, BRAINR immediately collects data on availability, pace and quality, calculating OEE in real time.
Automatic event capture and classification
Stoppages, microstoppages, setups and format changes are recorded via machines or mobile devices, with configurable reasons and direct impact on OEE.
Line dashboards drive immediate action
Supervisors monitor second-by-second efficiency: real availability, actual pace vs ideal pace, quality, waste, co-products, by-products and operator performance.
FAQs: OEE
Quick Answers for Curious Minds
BRAINR delivers real-time OEE for food factories, capturing availability, performance and quality directly from equipment and mobile execution.
BRAINR collects cycle times, stoppages, pace, waste and quality data automatically from machines and mobile apps and updates OEE every second.
BRAINR records and classifies events from equipment and operators, including unplanned stoppages, microstoppages, setups, changeovers and cleaning.
BRAINR is designed for protein and produce operations. It incorporates variable weights, fluctuating yield and multi-output processes into OEE calculations.
BRAINR breaks performance losses into stoppage losses, speed losses and quality losses and shows which factor is driving OEE down.
BRAINR includes co-products, by-products and waste in the OEE quality component, making yield loss visible in real time.
BRAINR links every efficiency metric to the production order and batch, and integrates with the ERP for costing and operational analysis.
BRAINR dashboards show live pace vs ideal pace, stoppages, losses, quality issues, operator performance and shift comparisons.
BRAINR classifies events automatically using machine data, and operators can refine or explain events with mobile entry.
BRAINR provides breakdowns by product type, line, equipment, operator and shift, enabling benchmarking and continuous improvement.
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