🥛 Dairy Products Real-time pH control and pasteurization with BRAINR

min read
July 6, 2025

🌡️ In milk, every degree counts. And every minute too.

In the production of dairy products, mistakes are not immediately apparent.
But sit down later.

📉 A pH out of range can ruin a batch of yogurt
❌ Incomplete pasteurization can compromise food safety
🧪 A sampling failure removes confidence in the process

Therefore, more than registering, it is necessary Control in real time
And that's exactly what 🧠 BRAINR enables

👩 ‍ 🔬 The case of Marta, quality technician at FresherFoods Dairy

Marta manages quality controls in the yogurt, fresh cheese and pasteurized milk unit of Fresher Foods

At 6:00 a.m., the BRAINR control panel opens
The system shows the pH values per batch
The pasteurization cycles that started during the night
And the samples scheduled for collection

There are no leaves hanging on the board
Everything is registered, validated and connected to the batch

📲 pH controlled, paperless and lag-free

During the production of natural yogurt, the operator records the pH value at 08:32
The system automatically validates whether it is within the 4.4 to 4.6 range
If you are out, BRAINR generates an immediate alert for quality
And block the next sequence until validated

Marta is notified.
Act soon.
And avoid compromising hundreds of packages

🔥 Pasteurization with digital proof

Each pasteurization cycle is monitored in real time
The temperature is recorded continuously
The length of stay is calculated automatically
And the batch only advances if the parameters are met

📉 If the temperature drops below the legal minimum
BRAINR warns
📲 If time is not enough
The system blocks the lot
🧾 In the end, everything is linked to the production order

🧪 Sampling plans defined by product

For each type of product, BRAINR applies an automatic sampling plan
Whipped yogurt? Samples every 2,000 kg
UHT milk? One per batch
Fresh cheese? Three per hour

Each collection is recorded with time, operator and batch
The analyses are entered directly into the application
Paperless. No loss of traceability

✅ Visible quality. Reliable control.

Na Fresher Foods Dairy, BRAINR guarantees:

📌 Batch tracked pH values
🔥 Pasteurizations documented according to the legal process
🧪 Samples planned, collected, and validated
📲 Automatic alerts in the event of a deviation
🗂️ Complete quality history by product, per day and per operator

Marta stopped walking with the block and the thermometer behind her
Today, manage quality with real-time data
And do you know that what reaches the consumer is up to the most demanding standards?

Anthropomorphic brain mascot wearing glasses and a blue jacket with BRAINR logo, reading a newspaper and wearing a light blue surgical cap.

Stay Ahead with Fresh Insights

Dive into our blog for stories, lessons, and behind-the-scenes insights from real projects. It’s where we share what’s working — and what we’ve learned along the way.