🔪 Cutting and Transforming Factories, Raw Material Handling, Waste Tracking with BRAINR

🥩 Transforming meat with precision begins with internal logistics

In a cutting and transformation factory, the real challenge is not just in the knives. It's what happens between one section and the next. Know what came in and what came out of the clearing. Understand how much was left as a product, how much was registered as waste. Ensure that the next line received the right raw material, at the right time, with the exact quantity.

With BRAINR, these internal logistics are no longer invisible. Everything is mapped, traceable, and optimized in real time.

🧑 ‍ 🏭 The case of Rui, operations manager at FresherFoods

At FresherFoods, a factory specialized in cutting and processing pork and beef, Rui manages the flow of raw materials between sections. The morning starts early. It's 07:00 and the clearing shift is about to start. Three production orders were planned based on Friday's Slaughter. One for diced loins, another for sliced entree and one for chips intended for minced meat.

Rui opens BRAIN. Then see the orders by section, the expected movements and the destinations of each lot. Each box is labeled with the GS1 code. It has a defined origin, weight, operator, and destination. The operators confirm the movements with pistols. Everything is recorded without paper and with no room for error.

📦 Picking tailored to the line

In the processing line, the order of minced meat requires 220 kg of chips. Picking is done directly from the stock available at the clearing. The operator scans, confirms the destination, and records the time, batch, and quantity. Rui follows everything to the second.

If Line 2 is ready to start ahead of time, Rui adapts the planning with a simple adjustment on the control panel. It guarantees that there are no standing lines waiting for raw material.

♻️ Waste tracking with full detail

During the morning, Rui notices that the yield of the sliced sandwich order is lower than expected. At BRAINR, you can see that more than 15 kg of chips were recorded than the usual standard. The operator left an observation. Side fat made it difficult to cut precisely.

The information is immediately sent to the quality department. The batch of raw material is identified. The problem is analyzed and is not repeated.

📍 Frictionless internal drive

Before BRAINR, Rui spent part of his shift trying to find out where the boxes needed to proceed with the orders were. He had sheets in his hand, walkie-talkie in his pocket, and little visibility of what he was actually going on.

Now, he knows exactly where each batch is, who moved it, how much was delivered, what was reversed, and what was successfully produced. The picking times are all recorded. Teams are able to align tasks with less friction and more predictability.

✅ Logistic precision is guaranteed performance

Transforming meat is a demanding process. But without fluid and controlled internal logistics, deviations multiply, waste increases and delays become routine.

At FresherFoods, BRAINR gave Rui full control over the raw material flows within the plant. Today, it manages the operation with real-time data, absolute traceability, and the ability to react immediately.

Producing well starts with moving well. And with BRAINR, every step inside the factory is recorded, validated, and ready to be analyzed with intelligence.

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