July 31, 2025

๐Ÿž Consistent Quality in Baking: How to guarantee the same bread every day with BRAINR?

๐Ÿ‘€ The customer notes. Always.

If the bread from the day before was light and crispy
And today's is heavier or undercooked
Trust in the product begins to wane

There's no margin.
In industrial baking, Quality must be constant
In the texture
No flavor
In appearance
And in the weight

๐Ÿ“‰ Minor variations impair brand perception
๐Ÿ“ข And customers don't warn
They simply stop coming back

๐Ÿฅ– The problem isn't just in the recipe. It's in execution

In practice, what challenges consistency is the daily production

๐Ÿ”„ Change of shifts and operators
โš–๏ธ Manual weighings without validation
โฑ๏ธ Poorly controlled resting and cooking times
๐ŸŒพ Differences in flour batches
๐Ÿ“‹ Handmade records, outside the context of the order

What if there isn't an intelligent system connecting everything
The same product may come out differently in the morning, in the afternoon, or on a holiday

๐Ÿ‘ฉ โ€ ๐Ÿณ The case of Joana, responsible for FresherFoods Bakery

In the baking unit of Fresher Foods, Joana faced this problem on a daily basis
The recipes were right
But the results weren't always the same.

Some batches came out lighter
Others with the hardest crust
There were days when fermentation was delayed and no one understood why

Since implementing BRAINR
Joana started to control quality objectively, in real time and with full traceability

๐Ÿ“ฒ Each stage of production leaves a digital footprint

With BRAINR:

๐Ÿ“Œ Operators record fermentation and resting times at the moment
๐Ÿ“Œ Weighings are automatically validated
๐Ÿ“Œ Oven temperatures are associated with each order
๐Ÿ“Œ Detour alerts are immediate
๐Ÿ“Œ Observations are saved per shift, per line, and per operator

The bread that comes out at 06:00 and that comes out at 18:00 has the same pattern
Same product
Same profile
Same result

๐Ÿงพ If there is a deviation, the system explains. And it helps prevent

In a mixed bread production, the yield was 4% below
Joana went to the history of the order
You saw that the batch of flour had a different water absorption
That the dough rested minus 7 minutes
And that the new operator did not correct the cooking time

Nothing was left to chance
And the next day, everything was adjusted with confidence

โœ… Consistency isn't luck. It's a system

With BRAINR, FresherFoods produces with precision
Each lot has an identity
Each variable is documented
Every improvement is backed by data

Bread doesn't depend on who's in charge
But rather of an intelligent process that guarantees predictable quality, with each batch

โ€

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